Postprocessing System

Product Description

Company Information:
Changzhou MADE Automation Co., Ltd. was established by a cadre of doctoral returnees who previously held senior engineering, scientific, and managerial roles in some of the world's Fortune 500 companies and R&D centers across the United States and Europe. Leaning heavily on their vast experience in industrial automation and rich partnerships with esteemed global technical elites and domestic universities, they aimed to create a unique high-tech industrial manufacturer.
The company has evolved into an amalgamation of design, production, and sales departments. In an ever-competitive environment, it has overcome numerous challenges and earned its customers' trust by upholding professionalism, harnessing advanced design philosophies, delivering reliable, high-quality products, and providing comprehensive customer services.
Changzhou MADE Automation specializes in drum dryers, food processing machinery, and packaging machines. Their overarching objective is to continually enhance service delivery and provide customers with solutions tailored to their specific needs.
The mainstay of their production is a comprehensive production line engineered for creating flour and flakes from rice, wheat, potato, yam, and more. Additionally, they offer separate units of the production line as per customers' requests.
Their offerings are characterized by two major process flows:
1.    The Rice and Wheat Flake Line, which turns rice and wheat into flakes. These can be combined with hot water to produce instant food for infants and babies. The process encompasses stages from the transportation and rinsing of raw materials, slurry formation, and drum dryer baking, to the final packaging of the finished products.
2.    The Potato and Yam Flake/Whole Powder Line, designed to produce from potatoes and yam. This flake or whole powder serves as a ready-to-use raw material for products such as mashed potatoes with original flavor and nutrients. The process flow includes stages like washing, skin steaming, peeling, slicing,blanching, steam cooking, drum dryer baking, and packaging.
In essence, Changzhou MADE Automation Co., Ltd. is a powerhouse in automation, carving a unique niche with its specialized production lines. They are committed to delivering high-quality products and superior customer service to meet the diverse needs of their clients.

Our production is mainly a complete production line for makingflakes from rice, wheat, potato, yam, etc. Process devices of the production lines can be provided separately as well.

There are two major process flows:

1. Rice and wheat flake line.(To produce flakes from rice and wheat. The flakes can be mixed with hot water to generate instant food for infants and babies.)

 

1. Potato and yam flake and powder line. (To produce starch from potatoes and/or yam. The starch can be used for ready-to-using raw materialof mashed potato and other products.) 

Steps to choose the equipment

1. What kind of product do you want to make? Rice/wheat flakes or potato/yam starch?
2. What's your expected throughput? How many finished products do you want to make hourly or daily? The production line can vary depending on the production capacity. The commonly used daily capacity is about 10 ~12 T/Day.
3. Is a turn-key or simi-manual line you preferred? Such as auto-weighing and packaging or manually bagging.

What's the budget to purchase the equipment?
The budget varies with the daily throughput you want. Typically, the rice/wheat production line is between $100K to $300K; the potato/yam production line is between $300Kto $800K.

What's the factory infrastructure requirement?

1. You need to have good floor space. Typically, a floor layout of 80mX20mX8(drum dryer section) is needed for equipment and 120mX20m is preferred for shop space.
2. You need to have a boiler. Typically, you need a boiler capacity of 4T/h to get 10T/daily throughput finished products.
3. You need to have sufficient electrical power. Typically, an electrical power capacity of 150 kW might be expected for the potato production line.
4. You need to have personnel specialized in the process and maintenance.

 

Key Parameters	Throughput kg/hr.	Floor Space Required	Boiler Capacity Required Tons/Hour	Power Supply Required kW
Drum Dryer Cylinder Φ2000mmX4000mm	400	120mX20m	4 for potato flake processing. 2 for rice flake processing.	>150
Drum Dryer Cylinder Φ2000mmX5000mm	500	120mX20m	5 for potato flake processing.	>180

Product Description:

Postprocessing System

1. Preliminary Crusher (Motor Power: 3kw)

Function: Material preliminary crusher and conveying

  

2. Automatic Inclined Transmission System (Spiral Conveyer Blade; Electric Motor; Reduction Drive; Drive Shaft, etc.)

Function: To transfer the material after baking to the next forming process

 

3. Forming Machine (Motor Power: 3kw)
Function: By pulverizing and granulating to provide customers with an adjustable range of the optimized yield of finished products
4.Vacuum feeding system (Vacuum Pump; Powder Collecting Device; Transmission Pipeline, etc.)
5.Measurement and Weighing system ( Auger Screw Conveyor; Weighting Module, etc.)
6.Sealing Machine (Bracket; Compression Component, etc.)

Parameter Table:

1530		Outline Dimension	Motor Power(kw)	Net Weight(kg)	Capacity(L)	Yield
Preprocessing System	1.Preprocessing Automatic Material Handling	Φ159*4600	3	235		300-800kg/hr
	2.Rice Washing Machine	2200*800*1500	4	608	400
	3.Pulverizer	1000*950*1800	18.5	800		300-800kg/hr
	4.Temporary Storage Bucket	Φ1200*2100	3	195	900
	5.Pulping and Mixing Bucket	Φ1200*2000	3	198	900
	6.Colloid Mill	980*800*1550	15	100		300-800kg/hr
	7.Storage Bucket	Φ1200*2100	3	190	900
Baking System	8.Drum Dryer System	6000*3200*4500	15	9000		5-6tons
	9.Preliminary Crusher	5000*750*1200	3	356		250kg/hr
	10.Postprocessing Automatic Material Handling	4500*450*450	3	200		250kg/hr
	11.Forming Machine	2000*900*2100	3	225		250kg/hr

 

1730		Outline Dimension	Motor Power(kw)	Net Weight(kg)	Capacity(L)	Yield
Preprocessing System	1.Preprocessing Automatic Material Handling	Φ159*4600	3	235		300-800kg/hr
	2.Rice Washing Machine	2200*800*1500	4	608	400
	3.Pulverizer	1000*950*1800	18.5	800		300-800kg/hr
	4.Temporary Storage Bucket	Φ1200*2100	3	195	900
	5.Pulping and Mixing Bucket	Φ1200*2000	3	198	900
	6.Colloid Mill	980*800*1550	15	100	900	300-800kg/hr
	7.Storage Bucket	Φ1200*2100	3	190
Baking System	8.Drum Dryer System	6000*3200*4500	18.5	13700	900	6-7tons
	9.Preliminary Crusher	5000*750*1200	3	356		300kg/hr
	10.Postprocessing Automatic Material Handling	4500*450*450	3	200		300kg/hr
	11.Forming Machine	2000*900*2100	3	225		300kg/hr

 

1740		Outline Dimension	Motor Power(kw)	Net Weight(kg)	Capacity(L)	Yield
Preprocessing System	1.Preprocessing Automatic Material Handling	Φ159*4600	3	235		300-800kg/hr
	2.Rice Washing Machine	2200*800*1500	4	608	400
	3.Pulverizer	1000*950*1800	18.5	800		300-800kg/hr
	4.Temporary Storage Bucket	Φ1200*2100	3	195	900
	5.Pulping and Mixing Bucket	Φ1200*2000	3	198	900
	6.Colloid Mill	980*800*1550	15	100	900	300-800kg/hr
	7.Storage Bucket	Φ1200*2100	3	190
Baking System	8.Drum Dryer System	7000*4200*4500	18.5	21800	900	7-8tons
	9.Preliminary Crusher	5000*750*1200	3	536		350kg/hr
	10.Postprocessing Automatic Material Handling	4500*450*450	3	300		350kg/hr
	11.Forming Machine	2000*900*2100	3	325		350kg/hr

 

2040		Outline Dimension	Motor Power(kw)	Net Weight(kg)	Capacity(L)	Yield
Preprocessing System	1.Preprocessing Automatic Material Handling	Φ159*4600	3	235		300-800kg/hr
	2.Rice Washing Machine	2200*800*1500	4	608	400
	3.Pulverizer	1000*950*1800	18.5	800		300-800kg/hr
	4.Temporary Storage Bucket	Φ1200*2100	3	195	900
	5.Pulping and Mixing Bucket	Φ1200*2000	3	198	900
	6.Colloid Mill	980*800*1550	15	100	900	300-800kg/hr
	7.Storage Bucket	Φ1200*2100	3	190
Baking System	8.Drum Dryer System	7000*4200*4500	18.5	24700	900	8-10tons
	9.Preliminary Crusher	6000*750*1200	3	536		400kg/hr
	10.Postprocessing Automatic Material Handling	4500*450*450	3	300		400kg/hr
	11.Forming Machine	2000*900*2100	3	325		400kg/hr

 

2050		Outline Dimension	Motor Power(kw)	Net Weight(kg)	Capacity(L)	Yield
Preprocessing System	1.Preprocessing Automatic Material Handling	Φ159*4600	3	235		300-800kg/hr
	2.Rice Washing Machine	2200*800*1500	4	608	400
	3.Pulverizer	1000*950*1800	18.5	800		300-800kg/hr
	4.Temporary Storage Bucket	Φ1200*2100	3	195	900
	5.Pulping and Mixing Bucket	Φ1200*2000	3	198	900
	6.Colloid Mill	980*800*1550	15	100	900	300-800kg/hr
	7.Storage Bucket	Φ1200*2100	3	190
Baking System	8.Drum Dryer System	8000*4200*4500	18.5	28800	900	10-12tons
	9.Preliminary Crusher	7000*750*1200	3	636		550kg/hr
	10.Postprocessing Automatic Material Handling	4500*450*450	3	360		550kg/hr
	11.Forming Machine	2000*900*2100	3	395		550kg/hr

Packaging&Shippong

  Standard export package of fumigation free crates and pallets for sale, container or according to your requirement. If you have any special needs please tell us (like "made in China" sprayed on the case).


Advantages
·Innovative R&D Team
1. Technical Team lead by Ph.D.S. and experienced scientists served in world fortune 500 companies.

 

·Established Experience
1. Over 40 years experience.
2. Preferred snppliers.

 

·Customized Design
1. Made to demands
2. Made for applications

 

·Excellent Communication Skills.
1. Fluent in English discussion.
2. English Documentation.

 

·On-time Delivery

 

·Compatative Pricing
1. Compared with US oversea peers 
over 30% discount.
2. Compared with domestic factories
More valne-added offerings

Our Services
 ·Pre-sale services

·Services provided during the sale

·After-sale services



FAQ

·What is the function of the Drum Dryer?

   It's widely used to dry rice flour, oatmeal, α-starch, potato snowflake and so on. It is also used to dry the sticky materials in chemical industry, environmental protection, medicine, feed, etc. Finished product may be sheet, powder or pellet.

 

 ·Why MADE AUTOMATION?

  As a high-tech industrial manufacturer ccombined with design, production and sales departments, the company has met various challenges and received customer recognitions in nowadays competitive environment through its sincere professionalism, advanced design concepts, reliable quality products and satisfactory customer services.

 

 ·Can the Drum Dryer System apply to flour, rice flake or oatmeal?

  Our Drum Dryer System can apply to flour, rice flake and oatmeal. The former one has an independent system while the latter two can use the same system.