Integrated Drum Dryer for Potato Flake Production Line

• Customization: Available
• After-sales Service: Online Support
• Warranty: One Year Manufacturer Warranty
• Model NO.: MD-P5502
• Application: Flakes
• Voltage: 220V
• Certification: Pressure Vessel
• Boiler Capacity: 4tons/Hour Steam for 10tons/Day Flour
• Power Supply: 150kw
• Transport Package: Container
• Specification: floor layout of 80mX20mX6(drum dryer section)
• Trademark: MADE
• Origin: Changzhou
• HS Code: 8419399090
• Production Capacity: 20 Sets/Year

Product Description

Company Information:
Changzhou MADE Automation Co., Ltd. was established by a cadre of doctoral returnees who previously held senior engineering, scientific, and managerial roles in some of the world's Fortune 500 companies and R&D centers across the United States and Europe. Leaning heavily on their vast experience in industrial automation and rich partnerships with esteemed global technical elites and domestic universities, they aimed to create a unique high-tech industrial manufacturer.
The company has evolved into an amalgamation of design, production, and sales departments. In an ever-competitive environment, it has overcome numerous challenges and earned its customers' trust by upholding professionalism, harnessing advanced design philosophies, delivering reliable, high-quality products, and providing comprehensive customer services.
Changzhou MADE Automation specializes in drum dryers, food processing machinery, and packaging machines. Their overarching objective is to continually enhance service delivery and provide customers with solutions tailored to their specific needs.
The mainstay of their production is a comprehensive production line engineered for creating flour and flakes from rice, wheat, potato, yam, and more. Additionally, they offer separate units of the production line as per customers' requests.
Their offerings are characterized by two major process flows:
1.    The Rice and Wheat Flake Line, which turns rice and wheat into flakes. These can be combined with hot water to produce instant food for infants and babies. The process encompasses stages from the transportation and rinsing of raw materials, slurry formation, and drum dryer baking, to the final packaging of the finished products.
2.    The Potato and Yam Flake/Whole Powder Line, designed to produce from potatoes and yam. This flake or whole powder serves as a ready-to-use raw material for products such as mashed potatoes with original flavor and nutrients. The process flow includes stages like washing, skin steaming, peeling, slicing,blanching, steam cooking, drum dryer baking, and packaging.
In essence, Changzhou MADE Automation Co., Ltd. is a powerhouse in automation, carving a unique niche with its specialized production lines. They are committed to delivering high-quality products and superior customer service to meet the diverse needs of their clients.

Our production is mainly a complete production line for makingflakes from rice, wheat, potato, yam, etc. Process devices of the production lines can be provided separately as well.

There are two major process flows:

1. Rice and wheat flake line.(To produce flakes from rice and wheat. The flakes can be mixed with hot water to generate instant food for infants and babies.)

 

1. Potato and yam flake and powder line. (To produce starch from potatoes and/or yam. The starch can be used for ready-to-using raw materialof mashed potato and other products.) 

Steps to choose the equipment

1. What kind of product do you want to make? Rice/wheat flakes or potato/yam starch?
2. What's your expected throughput? How many finished products do you want to make hourly or daily? The production line can vary depending on the production capacity. The commonly used daily capacity is about 10 ~12 T/Day.
3. Is a turn-key or simi-manual line you preferred? Such as auto-weighing and packaging or manually bagging.

What's the budget to purchase the equipment?
The budget varies with the daily throughput you want. Typically, the rice/wheat production line is between $100K to $300K; the potato/yam production line is between $300Kto $800K.

What's the factory infrastructure requirement?

1. You need to have good floor space. Typically, a floor layout of 80mX20mX8(drum dryer section) is needed for equipment and 120mX20m is preferred for shop space.
2. You need to have a boiler. Typically, you need a boiler capacity of 4T/h to get 10T/daily throughput finished products.
3. You need to have sufficient electrical power. Typically, an electrical power capacity of 150 kW might be expected for the potato production line.
4. You need to have personnel specialized in the process and maintenance.

 

Key Parameters	Throughput kg/hr.	Floor Space Required	Boiler Capacity Required Tons/Hour	Power Supply Required kW
Drum Dryer Cylinder Φ2000mmX4000mm	400	120mX20m	4 for potato flake processing. 2 for rice flake processing.	>150
Drum Dryer Cylinder Φ2000mmX5000mm	500	120mX20m	5 for potato flake processing.	>180

Product Description:



1. Pre-baking Processing
1.1 Raw Material Feeder 
To convey raw material to Vertical Washing Machine
Power: 4kW


1.2 Vertical Washing Machine
To wash the potatoes and remove stones
Washing machine 2.2kW; pump 7.5kW


1.3 Horizontal Washing Machine
To wash potatoes and remove impurities
Horizontal machine 3kW; slag filtering machine 0.75kW



 

1.4 Skin Steaming Conveyor 
To transfer washed raw material to the weighing station
Dia 500X7300L
Material: SS304
Power: 4kW


1.5 Weighting Station
To set a certain number of potatoes for the following skin-steaming process
Material: SS304



1.6 Skin Steaming Machine
To quickly steam the skin of raw material
Dia 1200X5000
Material: carbon steel tank; SS 304
Power: 4kW

1.7 Peeling Conveyor
To transport skin-steamed material to the peeling station
Material: SS304
Dia 400X5080L
Power: 3kW


1.8 Peeling Machine
To peel off the skin with spinning brushes
Dia 2000X1300L
Material: SS304
Dehulling machine 1.5kW; disposal pump 3kW

 

1.9 Sorting Station
To separate bad ones by human
6000mm(L)X1200mm(W)X1000mm(H)

1.10 Transportation System for Slicing Machine
To transfer material to the slicing station
Power: 3kW
1.11 Slicing Machine
To slice material to slices of desired thickness
Power: 3kW

1.12 Spray Rinsing Conveyor
To transport sliced material to the Blanching station while spraying
Power: 3kW


1.13 Blanching Machine
To clean the surface of potatoes. It also kills bacteria, mold, and other organisms present on the surface of potatoes. It can prevent the action of enzymes.
Blanching machine 2.2kW; cycling pump 3kW; ventilation fan 0.55kW

1.14 Cooling Machine
To submerge the material into the water for further cooling and anti-oxidation
Power: 3kW

1.15 Steam Cooker Conveyor
To transport sliced material to Feeding Machine
Φ350mm×6280mm
Power: 3kW

1.16 Material Feeding Machine
To feed sliced material into Steam Cooking Machine
Power: 1.5kW

1.17 Steam Cooking Machine
To use controlled steam to cook the material
Dual auger mechanism, 2-Φ800mm×5600mm
Power: 3kW

1.18 Mashed Potato Machine
To produce potato puree
Φ310mm×2100mm
Power: 3kW

1.19 Pressurized Auger Transportation Machine
To transfer the mashed potato to the drying station via pressure feeding
Pressurized screw
Power: 11kW


2  Drum Dryer Baking Station
2.1 Drum Dryer Baking Unit
To bake the mashed potato to the sheet-like cooked products
One ∮2000mmX5000mm drum dryer cylinder; five ∮210mmX5000 and one ∮240mmX5000mm applicators

2.2 Power System
To realize speed control and power supply of the Drum Dryer and Applicator Rollers
22kW motor, variable frequency converter, and transmission devices

2.3 Material Spiral Distribution System
To evenly distribute the delivered mashed potatoes on the surface of the drum dryer and applicator rollers
The motor, spiral mechanism, transmission devices, variable frequency converter
Power: 1.5kW

2.4 Waste Spiral Conveying System
To discharge crude fibers produced in the potato starch manufacturing process
The motor, spiral mechanism, transmission devices
Power: 1.5kW

2.5 Blade/Scraper Resharpener
To sharpen and scraper or blade
5000mm in length

2.6 Preliminary Crusher
To break sheet-like cooked products into big chunks pieces
Motor, transmission device, spiral blades, etc.
Power: 1.5kW

3 Finished Products Processing System

3.1 Cyclone Conveyor
To convey materials, reduce dust and take away heat with a vacuum
Quickly change over Turn-Off fan 1.1kW, pulse dust remover, induced draft fan 0.75kW, frame, etc.

3.2 Granulator of Potato Starch
To crush, granulate, and screen customized potato starch flakes in an adjustable and optimized range
Motor, gearbox, transmission components, variable frequency converter, etc.
Power: 4kW

3.3 Vacuum Flake Feeder
To transport flakes
Blower, solenoid valves, piping, etc.
Power: 5.5kW

3.4 Vibrating Sorting Screener
To separate the required size of flakes
Diameter of 1800mm
Power: 1.5kW

3.5 Grinder of Potato Starch
To crush and refine potato starch particles
Motor, variable frequency converter for 30 kW power

3.6 Vacuum Powder Feeder
To transport the starch particles
Blower, solenoid valves, piping, etc.
Power: 5.5kW

3.7 Weighting and Measuring Station
To weigh automatically and control the supply of materials to a specified weight
Controller, electrical components, ranging from 5 to 30 kg

3.8 Conductive Pneumatic Sealing Machine
To seal PE inner bag with heat
Sealing time from 1 to 10 seconds, cooling time from 1 to 10 seconds

3.9 Packaging and Sewing Machine
To sew the outer packaging bag with wire
GK35-2C

3.10 Conveyor of Packaged Products
To transport the packaged finished products
3000mm in length
Power: 1.5kW

4  Operation and Control Stations

4.1 Programmable Automatic Control System
To realize industrial automation, reduce manpower, and improve controllability, stability, and traceability in the production process
System control and monitoring integrated hardware and software systems; Electrical protection; Electrical control; Sensors, etc.

4.2 Customized Operation and Management HMI
Real-time monitoring of technological process; convenient maintenance, repair, and fault diagnosis; provide realization of production process control
1. Main interface; 2. Industrial parameter setting interface; 3. Process engineering monitoring interface; 4. Pre-alarm and fault diagnosis interface; 5. Event record interface; 6. Maintenance and repair interface

4.3 Remote Operation Junction Boxes, Sensors Alarm devices, etc.
To realize real-time preventive warnings and alarming; to improve the monitoring and stability of the production process
304 stainless steel electric cabinets, electrical protection components, start and stop buttons, emergency stop buttons, signal alarm lights, etc.

 

Packaging&Shippong

  Standard export package of fumigation-free crates and pallets for sale, container, or according to your requirement. If you have any special needs please tell us (like "made in China" sprayed on the case).


Advantages
·Innovative R&D Team
1. Technical Team led by Ph.D.S. and experienced scientists served in world fortune 500 companies.

 

·Established Experience
1. Over 40 years of experience.
2. Preferred suppliers.

 

·Customized Design
1. Made to demands
2. Made for applications

 

·Excellent Communication Skills.
1. Fluent in English discussion.
2. English Documentation.

 

·On-time Delivery

 

·Compatative Pricing
1. Compared with US oversea peers 
over 30% discount.
2. Compared with domestic factories
More value-added offerings

Our Services
 ·Pre-sale services

·Services provided during the sale

·After-sale services



FAQ

·What is the function of the Drum Dryer?

   It's widely used to dry rice flour, oatmeal, α-starch, potato snowflake, potato flakes, potato flour, and so on. It is also used to dry sticky materials in the chemical industry, environmental protection, medicine, feed, etc. The finished product may be a sheet, flakes, flour, powder, or pellet.

 

 ·Why MADE AUTOMATION?

  As a high-tech industrial manufacturer combined with design, production, and sales departments, the company has met various challenges and received customer recognition in a nowadays competitive environment through its sincere professionalism, advanced design concepts, reliable quality products, and satisfactory customer services.

 

 ·Can the Drum Dryer System apply to flour, rice flake, or oatmeal?

  Our Drum Dryer System can apply to flour, rice flake, and oatmeal. The former has an independent system while the latter two can use the same system.