Baking System for Rice Flakes

• Customization: Available
• After-sales Service: Online Support
• Warranty: One Year Manufacturer Warranty
• Model NO.: MD-P120101
• Application: Flakes
• Voltage: 220V
• Motor Power: 22kw
• Net Weight: 24700kg
• Yield: 8-10tons
• Steam Supply: 1 MPa, 2 Tons/Hour
• Condensed Water Discharging: Automatically
• Speed Control: 3 to 10 Rpm, Variable Frequency Converter
• Transport Package: Container
• Trademark: MADE
• Origin: Changzhou
• HS Code: 8419399090
• Production Capacity: 20 Sets/Year

Product Description

Company Information:
Changzhou MADE Automation Co., Ltd. was established by a cadre of doctoral returnees who previously held senior engineering, scientific, and managerial roles in some of the world's Fortune 500 companies and R&D centers across the United States and Europe. Leaning heavily on their vast experience in industrial automation and rich partnerships with esteemed global technical elites and domestic universities, they aimed to create a unique high-tech industrial manufacturer.
The company has evolved into an amalgamation of design, production, and sales departments. In an ever-competitive environment, it has overcome numerous challenges and earned its customers' trust by upholding professionalism, harnessing advanced design philosophies, delivering reliable, high-quality products, and providing comprehensive customer services.
Changzhou MADE Automation specializes in drum dryers, food processing machinery, and packaging machines. Their overarching objective is to continually enhance service delivery and provide customers with solutions tailored to their specific needs.
The mainstay of their production is a comprehensive production line engineered for creating flour and flakes from rice, wheat, potato, yam, and more. Additionally, they offer separate units of the production line as per customers' requests.
Their offerings are characterized by two major process flows:
1.    The Rice and Wheat Flake Line, which turns rice and wheat into flakes. These can be combined with hot water to produce instant food for infants and babies. The process encompasses stages from the transportation and rinsing of raw materials, slurry formation, and drum dryer baking, to the final packaging of the finished products.
2.    The Potato and Yam Flake/Whole Powder Line, designed to produce from potatoes and yam. This flake or whole powder serves as a ready-to-use raw material for products such as mashed potatoes with original flavor and nutrients. The process flow includes stages like washing, skin steaming, peeling, slicing,blanching, steam cooking, drum dryer baking, and packaging.
In essence, Changzhou MADE Automation Co., Ltd. is a powerhouse in automation, carving a unique niche with its specialized production lines. They are committed to delivering high-quality products and superior customer service to meet the diverse needs of their clients.

Our production is mainly a complete production line for makingflakes from rice, wheat, potato, yam, etc. Process devices of the production lines can be provided separately as well.

There are two major process flows:

1. Rice and wheat flake line.(To produce flakes from rice and wheat. The flakes can be mixed with hot water to generate instant food for infants and babies.)

 

1. Potato and yam flake and powder line. (To produce starch from potatoes and/or yam. The starch can be used for ready-to-using raw materialof mashed potato and other products.) 

Steps to choose the equipment

1. What kind of product do you want to make? Rice/wheat flakes or potato/yam starch?
2. What's your expected throughput? How many finished products do you want to make hourly or daily? The production line can vary depending on the production capacity. The commonly used daily capacity is about 10 ~12 T/Day.
3. Is a turn-key or simi-manual line you preferred? Such as auto-weighing and packaging or manually bagging.

What's the budget to purchase the equipment?
The budget varies with the daily throughput you want. Typically, the rice/wheat production line is between $100K to $300K; the potato/yam production line is between $300Kto $800K.

What's the factory infrastructure requirement?

1. You need to have good floor space. Typically, a floor layout of 80mX20mX8(drum dryer section) is needed for equipment and 120mX20m is preferred for shop space.
2. You need to have a boiler. Typically, you need a boiler capacity of 4T/h to get 10T/daily throughput finished products.
3. You need to have sufficient electrical power. Typically, an electrical power capacity of 150 kW might be expected for the potato production line.
4. You need to have personnel specialized in the process and maintenance.

 

Key Parameters	Throughput kg/hr.	Floor Space Required	Boiler Capacity Required Tons/Hour	Power Supply Required kW
Drum Dryer Cylinder Φ2000mmX4000mm	400	120mX20m	4 for potato flake processing. 2 for rice flake processing.	>150
Drum Dryer Cylinder Φ2000mmX5000mm	500	120mX20m	5 for potato flake processing.	>180

 

Product Description:

 

 Baking System

1. Drum Dryer and Rollers 
Function: Drum Dryer is used for hatching and baking through realization of speed control and power supply of the Drum Dryer and small rollers.
Description:Drum Dryer and rollers can also hatch and roll up materials, separate materials from Drum Dryer, control slurry axial leakage along drum and rollers and lead the slurry at both ends of small rollers to work area. 
 
2. Power System (Main Electric Motor; Reduction Drive; Frequency Converter; Big Gear; Bearing Block; Main Drive and Small Roller Gear)
Function: To supply power for Drum Dryer and Rollers
 
3. Exhaust and Drainage (304 stainless steel Gas Hood; Pipe,etc.)
Function: To control the discharge of steam, distilled water and residue
 
4. Gear Cover (304 stainless steel)
Function: To act as a protective device
 
5. Drum Dryer
Function: To distribute materials, drying, preliminary crushing, etc.
 
6. Auxiliary Supporting Equipment 
Function: To provide auxiliary supporting for the Drum Dryer
 
7. Roller Supporting and Regulating Mechanism (Stainless Steel Baseplate; Bearing; Bearing Block, etc.)
Function: For the support of rollers and position adjustment
 
8. Blade Supporting Mechanism (Stainless Steel Plate; Support, etc.)
Function: For blade supporting and transmission
 
9. Scraper Mechanism (Stainless Steel Scraper Arbor; Support; Copper Scraper, etc.)
Function: To control the rolling and distribution of pre-hatching pulp
 
10. Blade Mechanism (Blade Arbor; Blade; Platen, etc.)
Function: To peel off the material after baking and leave it from the Drum Dryer

 

11. Axial Pulp Blocking  Mechanism (Stainless Steel Pulp Blocking Bracket; Support; Copper Baffle Plate, etc.)
Function: To avoid the axial leakage of the pulp from the Drum Dryer and the rollers
 
12. Pulp Leading and Blocking Mechanism (Stainless Steel Pulp Blocking Bracket; Support; Copper Baffle Plate, etc.)

Function: To lead thepulp from the axial leakage to the working area again

 

13.Blade and Scraper Manual Adjustment Mechanism (Stainless Steel Adjustment Bracket; Support; Adjusting Spindle; Hand Wheel, etc.)

Function: To manually adjust the position of blade and scraper

 

14. Automatic Water Transmission System (Seamless Tube; Pressure Meter; Safety Valves; Stop Valves, etc.)

Function: To realize the discharge of condensate in the main dryer

Parameter Table:

1530		Outline Dimension	Motor Power(kw)	Net Weight(kg)	Capacity(L)	Yield
Preprocessing System	1.Preprocessing Automatic Material Handling	Φ159*4600	3	235		300-800kg/hr
	2.Rice Washing Machine	2200*800*1500	4	608	400
	3.Pulverizer	1000*950*1800	18.5	800		300-800kg/hr
	4.Temporary Storage Bucket	Φ1200*2100	3	195	900
	5.Pulping and Mixing Bucket	Φ1200*2000	3	198	900
	6.Colloid Mill	980*800*1550	15	100		300-800kg/hr
	7.Storage Bucket	Φ1200*2100	3	190	900
Baking System	8.Drum Dryer System	6000*3200*4500	15	9000		5-6tons
	9.Preliminary Crusher	5000*750*1200	3	356		250kg/hr
	10.Postprocessing Automatic Material Handling	4500*450*450	3	200		250kg/hr
	11.Forming Machine	2000*900*2100	3	225		250kg/hr

 

1730		Outline Dimension	Motor Power(kw)	Net Weight(kg)	Capacity(L)	Yield
Preprocessing System	1.Preprocessing Automatic Material Handling	Φ159*4600	3	235		300-800kg/hr
	2.Rice Washing Machine	2200*800*1500	4	608	400
	3.Pulverizer	1000*950*1800	18.5	800		300-800kg/hr
	4.Temporary Storage Bucket	Φ1200*2100	3	195	900
	5.Pulping and Mixing Bucket	Φ1200*2000	3	198	900
	6.Colloid Mill	980*800*1550	15	100	900	300-800kg/hr
	7.Storage Bucket	Φ1200*2100	3	190
Baking System	8.Drum Dryer System	6000*3200*4500	18.5	13700	900	6-7tons
	9.Preliminary Crusher	5000*750*1200	3	356		300kg/hr
	10.Postprocessing Automatic Material Handling	4500*450*450	3	200		300kg/hr
	11.Forming Machine	2000*900*2100	3	225		300kg/hr

 

1740		Outline Dimension	Motor Power(kw)	Net Weight(kg)	Capacity(L)	Yield
Preprocessing System	1.Preprocessing Automatic Material Handling	Φ159*4600	3	235		300-800kg/hr
	2.Rice Washing Machine	2200*800*1500	4	608	400
	3.Pulverizer	1000*950*1800	18.5	800		300-800kg/hr
	4.Temporary Storage Bucket	Φ1200*2100	3	195	900
	5.Pulping and Mixing Bucket	Φ1200*2000	3	198	900
	6.Colloid Mill	980*800*1550	15	100	900	300-800kg/hr
	7.Storage Bucket	Φ1200*2100	3	190
Baking System	8.Drum Dryer System	7000*4200*4500	18.5	21800	900	7-8tons
	9.Preliminary Crusher	5000*750*1200	3	536		350kg/hr
	10.Postprocessing Automatic Material Handling	4500*450*450	3	300		350kg/hr
	11.Forming Machine	2000*900*2100	3	325		350kg/hr

 

2040		Outline Dimension	Motor Power(kw)	Net Weight(kg)	Capacity(L)	Yield
Preprocessing System	1.Preprocessing Automatic Material Handling	Φ159*4600	3	235		300-800kg/hr
	2.Rice Washing Machine	2200*800*1500	4	608	400
	3.Pulverizer	1000*950*1800	18.5	800		300-800kg/hr
	4.Temporary Storage Bucket	Φ1200*2100	3	195	900
	5.Pulping and Mixing Bucket	Φ1200*2000	3	198	900
	6.Colloid Mill	980*800*1550	15	100	900	300-800kg/hr
	7.Storage Bucket	Φ1200*2100	3	190
Baking System	8.Drum Dryer System	7000*4200*4500	18.5	24700	900	8-10tons
	9.Preliminary Crusher	6000*750*1200	3	536		400kg/hr
	10.Postprocessing Automatic Material Handling	4500*450*450	3	300		400kg/hr
	11.Forming Machine	2000*900*2100	3	325		400kg/hr

 

2050		Outline Dimension	Motor Power(kw)	Net Weight(kg)	Capacity(L)	Yield
Preprocessing System	1.Preprocessing Automatic Material Handling	Φ159*4600	3	235		300-800kg/hr
	2. Rice Washing Machine	2200*800*1500	4	608	400
	3.Pulverizer	1000*950*1800	18.5	800		300-800kg/hr
	4. Temporary Storage Bucket	Φ1200*2100	3	195	900
	5. Pulping and Mixing Bucket	Φ1200*2000	3	198	900
	6. Colloid Mill	980*800*1550	15	100	900	300-800kg/hr
	7.Storage Bucket	Φ1200*2100	3	190
Baking System	8.Drum Dryer System	8000*4200*4500	18.5	28800	900	10-12tons
	9. Preliminary Crusher	7000*750*1200	3	636		550kg/hr
	10. Postprocessing Automatic Material Handling	4500*450*450	3	360		550kg/hr
	11. Forming Machine	2000*900*2100	3	395		550kg/hr

Packaging&Shippong

  Standard export package of fumigation-free crates and pallets for sale, container, or according to your requirement. If you have any special needs please tell us (like "made in China" sprayed on the case).


Advantages
·Innovative R&D Team
1. Technical Team led by Ph.D. and experienced scientists served in world fortune 500 companies.

 

·Established Experience
1. Over 40 years of experience.
2. Preferred suppliers.

 

·Customized Design
1. Made to demands
2. Made for applications

 

·Excellent Communication Skills.
1. Fluent in English discussion.
2. English Documentation.

 

·On-time Delivery

 

·Compatative Pricing
1. Compared with US oversea peers 
over 30% discount.
2. Compared with domestic factories
More value-added offerings

Our Services
 ·Pre-sale services

·Services provided during the sale

·After-sale services



FAQ

·What is the function of the Drum Dryer?

   The drum dryer system is widely used to fabricate rice flour, oatmeal, α-starch, potato snowflake and etc. It is also used to dry sticky materials in the chemical industry, environmental protection, medicine, feed, etc. The finished product may be a sheet, powder, or pellet.

 

 ·Why MADE AUTOMATION?

  As a high-tech industrial manufacturer combined with design, production, and sales departments, the company has met various challenges and received customer recognition in a nowadays competitive environment through its sincere professionalism, advanced design concepts, reliable quality products, and satisfactory customer services.

 

 ·Can the Drum Dryer System apply to flour, rice flake, or oatmeal?

  Our Drum Dryer System can apply to generate flour, rice flake, and oatmeal format. The processes for different raw materials are different, such as rice/wheat vs potato/yam.