Alpha Starch Production Line

• Customization: Available
• After-sales Service: Online Support
• Warranty: One Year Manufacturer Warranty
• Model NO.: MD-P1909
• Application: Flakes, Starch
• Voltage: 220V
• Certification: Pressure Vessel
• Power Supply: 100 Kw
• Boiler Capacity: 1MPa Steam of 2 T/H to Get 10t/Daily Throughp
• Compressed Air: 1MPa Supply
• Transport Package: Container
• Specification: floor layout of 60mX20mX6(drum dryer section)
• Trademark: MADE
• Origin: Changzhou
• HS Code: 8419399090

Product Description

Company Information:
Changzhou MADE Automation Co., Ltd. was established by a cadre of doctoral returnees who previously held senior engineering, scientific, and managerial roles in some of the world's Fortune 500 companies and R&D centers across the United States and Europe. Leaning heavily on their vast experience in industrial automation and rich partnerships with esteemed global technical elites and domestic universities, they aimed to create a unique high-tech industrial manufacturer.
The company has evolved into an amalgamation of design, production, and sales departments. In an ever-competitive environment, it has overcome numerous challenges and earned its customers' trust by upholding professionalism, harnessing advanced design philosophies, delivering reliable, high-quality products, and providing comprehensive customer services.
Changzhou MADE Automation specializes in drum dryers, food processing machinery, and packaging machines. Their overarching objective is to continually enhance service delivery and provide customers with solutions tailored to their specific needs.
The mainstay of their production is a comprehensive production line engineered for creating flour and flakes from rice, wheat, potato, yam, and more. Additionally, they offer separate units of the production line as per customers' requests.
Their offerings are characterized by two major process flows:
1.    The Rice and Wheat Flake Line, which turns rice and wheat into flakes. These can be combined with hot water to produce instant food for infants and babies. The process encompasses stages from the transportation and rinsing of raw materials, slurry formation, and drum dryer baking, to the final packaging of the finished products.
2.    The Potato and Yam Flake/Whole Powder Line, designed to produce from potatoes and yam. This flake or whole powder serves as a ready-to-use raw material for products such as mashed potatoes with original flavor and nutrients. The process flow includes stages like washing, skin steaming, peeling, slicing,blanching, steam cooking, drum dryer baking, and packaging.
In essence, Changzhou MADE Automation Co., Ltd. is a powerhouse in automation, carving a unique niche with its specialized production lines. They are committed to delivering high-quality products and superior customer service to meet the diverse needs of their clients.

Our production is mainly a complete production line for makingflakes from rice, wheat, potato, yam, etc. Process devices of the production lines can be provided separately as well.

There are two major process flows:

1. Rice and wheat flake line.(To produce flakes from rice and wheat. The flakes can be mixed with hot water to generate instant food for infants and babies.)

 

1. Potato and yam flake and powder line. (To produce starch from potatoes and/or yam. The starch can be used for ready-to-using raw materialof mashed potato and other products.) 

Steps to choose the equipment

1. What kind of product do you want to make? Rice/wheat flakes or potato/yam starch?
2. What's your expected throughput? How many finished products do you want to make hourly or daily? The production line can vary depending on the production capacity. The commonly used daily capacity is about 10 ~12 T/Day.
3. Is a turn-key or simi-manual line you preferred? Such as auto-weighing and packaging or manually bagging.

What's the budget to purchase the equipment?
The budget varies with the daily throughput you want. Typically, the rice/wheat production line is between $100K to $300K; the potato/yam production line is between $300Kto $800K.

What's the factory infrastructure requirement?

1. You need to have good floor space. Typically, a floor layout of 80mX20mX8(drum dryer section) is needed for equipment and 120mX20m is preferred for shop space.
2. You need to have a boiler. Typically, you need a boiler capacity of 4T/h to get 10T/daily throughput finished products.
3. You need to have sufficient electrical power. Typically, an electrical power capacity of 150 kW might be expected for the potato production line.
4. You need to have personnel specialized in the process and maintenance.

 

Key Parameters	Throughput kg/hr.	Floor Space Required	Boiler Capacity Required Tons/Hour	Power Supply Required kW
Drum Dryer Cylinder Φ2000mmX4000mm	400	120mX20m	4 for potato flake processing. 2 for rice flake processing.	>150
Drum Dryer Cylinder Φ2000mmX5000mm	500	120mX20m	5 for potato flake processing.	>180

Product Description:

1 Pre-Processing System

1.1 Potato Lifting Machine
To lift the cleaned potatoes and transport to incoming and inspection station


1.2 Potato incoming and inspection station
To separate NC products

1.3 Potato Slicing Machine
Send the qualified raw potatoes and yams to the slicer, and automatically cut the raw potatoes and yams into the required thickness. The thickness is adjustable

1.4 Potato and Yam Steam Cooking Machine

The sliced potatoes and yamsare sent to the steam cooking machine, and the sliced potatoes and yamsare cooked by steam heating and screwed transport to the mashed potato making machine

1.5 Mashed Potato Production Machine

1.6 Mashed Potato Transportation Machinery

2 Drum Dryer for Potato Starch Production

2.1 Drum Dryer

Incubation, baking, tumbling materials, controlling the leakage of the slurry along the axis of the Drum Dryer and applicator rolls, guiding the slurry at both ends of the applicator rolls to the working area, discharging the condensed water in the Drum Dryer, monitoring and safety protection of the air pressure in the Drum Dryer, etc..

2.2 Power Supply System

To realize speed control and power supply of the Drum Dryer and Applicator Rollers.

2.3 Mashed Material Spiral Distribution System

Evenly distribute the delivered mashed potatoes on the surface of the drum dryer and applicator rollers

2.4 Waste Material Conveyor of Drum Dryer for Potato Starch

Discharge of crude fibers produced in the potato starch manufacturing process

2.5 Scraper Sharpener

To sharpen and scraper or blade.





3 Finished Products Processing System



3.1 Cyclone Conveyor

To convey materials, reduce dust and take away heat with a vacuum


3.2 Granulator of Potato Starch

To crush, granulate, and screen customized potato starch flakes in an adjustable and optimized range


3.3 Grinder of Potato Starch

To crush, and refine potato starch particles in an adjustable and optimized range

3.4 Vacuum powder collection and dust removal system

To transport the customized products

3.5 Vibrating Sorting Screener

To separate the required size of finished products.

3.6 Weighting and Measuring Station

To weigh automatically and control the supply of materials to a specified weight.

3.7 Conductive Pneumatic Sealing Machine

To seal PE inner bag with heat

3.8 Packaging and Sewing Machine

To sew outer packaging bag with wire

3.9 Conveyor of Packaged Products

To transport the bagged products.

4 Operation and Control Stations


4.1 Programmable Automatic Control System

To realize industrial automation, reduce manpower and improve controllability, stability, and traceability in the production process

4.2 Customized Operation and Management HMI

Real-time monitoring of technological process; convenient maintenance, repair, and fault diagnosis; provide realization of production process control

4.3 Remote Operation Junction Box, Sensors and Alarm devices, etc.

To realize real-time preventivewarnings and alarming; to improve the monitoring, and stability of the production process

Packaging&Shippong

  Standard export package of fumigation free crates and pallets for sale, container or according to your requirement. If you have any special needs please tell us (like "made in China" sprayed on the case).


Advantages
·Innovative R&D Team
1. Technical Team lead by Ph.D.S. and experienced scientists served in world fortune 500 companies.

 

·Established Experience
1. Over 40 years experience.
2. Preferred snppliers.

 

·Customized Design
1. Made to demands
2. Made for applications

 

·Excellent Communication Skills.
1. Fluent in English discussion.
2. English Documentation.

 

·On-time Delivery

 

·Compatative Pricing
1. Compared with US oversea peers 
over 30% discount.
2. Compared with domestic factories
More valne-added offerings

Our Services
 ·Pre-sale services

·Services provided during the sale

·After-sale services



FAQ

·What is the function of the Drum Dryer?

   It's widely used to dry rice flour, oatmeal, α-starch, potato snowflake and so on. It is also used to dry the sticky materials in chemical industry, environmental protection, medicine, feed, etc. Finished product may be sheet, powder or pellet.

 

 ·Why MADE AUTOMATION?

  As a high-tech industrial manufacturer ccombined with design, production and sales departments, the company has met various challenges and received customer recognitions in nowadays competitive environment through its sincere professionalism, advanced design concepts, reliable quality products and satisfactory customer services.

 

 ·Can the Drum Dryer System apply to flour, rice flake or oatmeal?

   Our Drum Dryer System can apply to generate flour, rice flake, and oatmeal format. The processes for different raw materials are different, such as rice/wheat vs potato/yam.